EARL | MANUFACTURING | FACILITIES

Earl Manufacturing 32,000 square foot Chautauqua Avenue facility in Portsmouth, Virginia is comprised of approximately five (5) acres of secure fenced lay down and storage area enclosing the building itself. Company accounting functions and automated sheet metal manufacturing operation occupy this building which includes an EPA approved paint booth and drying oven served by a conveyor system for efficient painting of fabricated parts. A state-of-the-art automated powder coating line is also set up in this building and is capable of processing large items individually or automated to support cabinet and locker fabrication.

Earl Manufacturing facility on Victory Boulevard in Portsmouth, Virginia is comprised of approximately three (3) acres of fenced secure outside lay down area and a modern high bay 33,000 square foot fabrication facility located approximately five miles from the headquarters. This 33,000 square foot building houses the steel fabrication shop and is equipped with the latest in Computer Numeric Control (CNC) manufacturing equipment and a state-of-the-art Hoffman blast and paint booth. This state of the art environmentally compliant facility will accommodate components up to 20' wide x 16' high x 50' long weighing up to 40,000 pounds.

EQUIPMENT LIST

DRILLING MACHINES
1 - CARLTON 5 FT. RADIAL DRILL PRESS
1 - SUMMIT 3 FT. RADIAL DRILL PRESS
1 - WILTON FLOOR DRILL PRESS
1 - ROCKWELL DRILLING MACHINE
1 - REED PRENTIC RADIAL DRILL 4'
1 - ARCHDALE RADIAL DRILL 3'
1 - POWERMATIC HOUDAILLE DRILL PRESS

SAWS
1 - JAESPA AUTOMATIC HORIZONTAL CUT-OFF SAW WITH BAR FEEDER
1 - DO ALL MODEL ML VERTICAL BAND SAW
1 - KALAMAZOO MODEL 9AW HORIZONTAL CUT-OFF SAW
1 - MARVEL NO. 8 VERTICAL CUT-OFF SAW
1 - DAYTON CUT OFF SAW
1 - PORTER CABLE 14” COLD SAW
1 - KALAMAZOO HORIZONTAL CUTOFF SAW
1 - DOALL VERTICAL BAND SAW 36 X 12
1 - BAND SAW - MOD HVB5-7MW
1 - BAND SAW - MOD V-18
1 - DOALL BAND SAW MODEL ML
1 - POWERMATIC HOUDAILLE BANDSAW

WELDING / FABRICATION
1 - THERMAL DYNAMICS PLASMA 75XL
1 - LINDE PLASMA ARC 4NDE
1 - LINDE MIG/TIG 300 SVI WELDING MACHINE WITH PULSE ARC
1 - MILLER TIG WELDER
1 - MILLER 200 MIG WELDER
1 - AIRCO 300 AMP. STICK/MIG WELDER
2 - 4' X 8' PRECISION FABRICATION TABLE
1 - PIRANHA IRON WORKER 50 P3-192
1 - PITTSBURGH LOCKFORMER
2 - PIPE THREADING MACHINES
3 - ACORN METAL FAB. TABLES
2 - WELDER - MARK VIII-2 - 8 PACK
4 - WIRE FEED - MIGMASTER 251
3 - MILLER MULTIPROCESS MACHINE XMT 304
4 - WELDER, MILLER TIG/STICK MAXSTAR 2000X
1 - PEARSON 175 TON HYDRAULIC PRESS BRAKE
4 - MILLER SYNCROWAVE 250 CONSTANT CURRENT AC/DC WELDER POWER SOURCE
1 - COBRA MIG WELDER
2 - MILLER RADIATOR 1A COOLER, WELDER
2 - MILLER, COOLMATE 3 COOLER, WELDER
1 - MILLER XMT304 DC INVERTER, ARC WELDER
1 - MILLER XMT300 DC INVERTER, ARC WELDER
1 - 10” DELTA UNISAW
1 - MULTIPOWER 260 ESAB WELDING MACHINE
1 - MULTIPOWER 460 ESAB WELDING MACHINE
1 - 500S/T1 EXHAUST FAN, WELDER
1 - GEKA HYDRACROP 55/A GEKA IRONWORKER
1 - YUKEN HYDRAULIC UNIT
2 - INGERSOLL-RAND AIR COMPRESSOR
1 - KOOLANT KOOLER
4 - LINCOLN ARC WELDER
1 - LOCKFORMER EASY EDGER
1 - LOCKFORMER PITTSBURG/PIPELOC
1 - LORS FOUR HEAD SPOT WELDER
1 - LORS SINGLE HEAD SPOT WELDER 24” THROAT
2 - LORS SINGLE HEAD SPOT WELDER 18” THROAT
2 - MILLER EXTEND REACH WELDING MACHINE

INSPECTION
1 - ROCKWELL HARDNESS TESTER
1 - DIGITRIX - MARK II MEASURING SYSTEM WITH SPC OUTPUT
1 - 4' X 8' GRANITE PLATE
2 - 12" X 20" GRANITE PLATE
1 - JONES & LAMSON MODEL TC-14 OPTICAL COMPARATOR
1 - LOT CONVENTIONAL AND ELECTRONIC MEASURING INSTRUMENTS (SPC CAPABLE)
1 - LOT CALIBRATED TEST WEIGHTS

SHEETMETAL FABRICATION
1 - 4 FT. METAL SHEAR
1 - 4 FT. METAL BRAKE
1 - 3 FT. ROLLER
1 - CONNECTICUT SHEET METAL BRAKE
1 - PEXTO SHEET METAL SHEAR
1- WYSONG PRESS BRAKE-350 TON
1- WYSONG SHEAR - MOD H-5010 _” CAPACITY
1- RELIABLE ACCO 5 TON BRIDGE CRANE
1- VIPROS 358 KING AMADA PUNCH PRESS
1- AMADA UNLOADER - ULX 510
1- AMADA CONTROLS - 04PC W/PHNC
1- AMADA LOAD TOWER - UL410H
1 - AMADA PRESS BRAKE - 100 TON RG-100
3 - BANTAM BRAKES - B412
1 - BELT/DISC SANDER - 1788
1 - BEVERLY SHEAR - 55
1 - CHICAGO 8' BOX & PANBRAKE
1 - PEARSON SHEAR
1 - PEXTO EASY EDGER
1 - PEXTO ROLLER 3X3”X16 GA.
1 - PEXTO SHEAR 4X16 GA.
1 - PLASMA ARC CUTTER SYSTEM
1 - PLASMA CUTTING SYSTEM
1 - PLASMA CUTTING TABLE
1 - PULLMAX 10' 140 TON 6 AXIS CNC PRESS BRAKE

DESIGN DRAFTING

COMPLETE STRUCTURAL, MECHANICAL AND ELECTRICAL DESIGNING/DRAFTING AUTODESK INVENTOR PROFESSIONAL 11, MECHANICAL DESKTOP 2006 AND AUTOCAD 2006
PRO-ENGINEER VERSION 2001 SOFTWARE

MISC. MACHINES
1 - EMPIRE BLASTING CABINET #EFR 26-36
1 - DAKE 50 TON HYDRAULIC PRESS
1 - GROVE 35 TON MOBILE CRANE #TMS300
1 - INGERSOL AIR COMPRESSOR SSR-EP-100 HP
HOFFMAN BLAST ROOM - LSE 57
CERTIFIED 20,000 LB. CONTAINER LIFTING BEAM
CERTIFIED 10,200 LB. LIFTING BEAM
BKW CHILLER UNIT
BARRETT RRT130 FORKLIFT
YALE GLP050TENAUAE086 FORKLIFT
MICHIGAN CRANE 10 TON

OTHER SERVICES
METAL FORMING
FULLY INTEGRATED AND NETWORKED SOFTWARE FOR JOB TRACKING AND SHOP CONTROL
LEAN MANUFACTURING AND ASSESSMENT CONSULTING
WALLACE 10” CNC PIPE BENDER

WATER JET BLASTING
ULTRA HIGH PRESSURE CUTTING AND BLASTING @ 55,000 PSI

PAINT & POWDERCOATING
NORDSON AUTOMATED POWDERCOAT BOOTH
GEMA POWDER-COAT GUN
PAINT BOOTH 18'X40'X12' W/OVERHEAD CONVEYOR DRY-OFF OVER / BAKE OVEN

WATER JET CUTTING
FLOW WMC 16' X 10' 55K PSI WITH 10” Z AXIS